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First Metal Part 3D Printed in Space Aboard ISS

by Erica Marchand Paris, France (SPX) Sep 17, 2024 SPX
ESA's Metal 3D Printer has successfully produced the first-ever metal part in space. This technological milestone, achieved through a partnership with Airbus, marks a significant advancement in additive manufacturing in microgravity.

The Metal 3D Printer was launched to the International Space Station (ISS) earlier this year. ESA astronaut Andreas Mogensen was responsible for installing the equipment in the European Drawer Rack, part of ESA's Columbus module. By August, the printer had completed its task, creating the first metal component in space.

This initial 3D-printed part, along with three additional samples to be printed later in the experiment, will return to Earth for rigorous analysis. Two samples will be examined at ESA's technical center in the Netherlands (ESTEC), one will be sent to ESA's astronaut training facility in Cologne (EAC) for use in the LUNA simulation environment, and the final sample will go to the Technical University of Denmark (DTU).

As humanity prepares for extended missions to the Moon and Mars, the ability to manufacture tools and parts on demand in space will be crucial. This technology offers a practical solution for creating essential components, repairing equipment, and constructing tools during missions, without relying on Earth-based resupplies or redundant materials.

This demonstration by ESA represents the first successful production of a metal component in the unique microgravity conditions of space. Prior efforts aboard the ISS have been limited to plastic 3D printing.

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